Slag

Slags are the by-product of smelting ore to purify metals. They can be considered to be a mixture of metal oxides; however, they can contain metal sulfides and metal atoms in the elemental form. more...

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While slags are generally used as a waste removal mechanism in metal smelting, they can also serve other purposes, such as assisting in smelt temperature control and minimizing re-oxidation of the final liquid metal product before casting.

In nature, the ores of metals such as iron, copper, lead, aluminium, and other metals are found in impure states, often oxidized and mixed in with silicates of other metals.

During smelting, when the ore is exposed to high temperatures, these impurities are separated from the molten metal and can be removed. The collection of compounds that is removed is the slag.

Ferrous and non-ferrous smelting processes produce different slags. The smelting of copper and lead in non-ferrous smelting, for instance, is designed to remove the iron and silica that often occurs with those ores and separates it as an iron silicate based slag. Slag from steel mills in ferrous smelting, on the other hand, is designed to minimize iron loss and so mainly contains oxides of calcium, magnesium, and aluminium.

Slag has many commercial uses, and is rarely thrown away. It is often reprocessed to separate any other metals that it may contain. The remnants of this recovery can be used in railroad track ballast, and as fertilizer. It has been used as a road base material and as a cheap and durable means of roughening sloping faces of seawalls in order to progressively arrest the movement of waves.

Ground granulated slag is often used in concrete in combination with Portland cement as part of a blended cement. Ground granulated slag reacts with water to produce cementitious properties. Concrete containing ground granulated slag develops strength over a longer period, leading to reduced permeability and better durability properties. Since the unit volume of Portland cement will also be reduced, concrete is less vulnerable to alkali-silica and sulfate attack.

Read more at Wikipedia.org